A: PICCOLO is a completely new type of Dehumidifying Hopper
Dryer.
PICCOLO is using compressed air being generated by the compressor
as a source of the air.
The PICCOLO drying scheme has got the US patent as well as Japan's.
Q2 How could it be used?
A: Recording media for DVDs, MDs and CDs along with micro
lenses for laser pickup to read from those media and connectors
for communication equipment are precisely molded plastic products
which require precise processing on micron order.
Those products need to be dryed to sufficiently low level of water
contents (PAF0.07%,PC:0.01%,PET:0.005%j while they are still in
the pellet shape because insufficient drying leads to lack of strength,
transformation and inadequate molding.
PICCOLO can be used to dry material pellets for those precision
molding processing
Q3. How can PICCOLO dry?
A: Please refer to the "Animation
for the principle of PICCOLO drying"
PICCOLO contains hollow fiber water-separation
membrane (Our product: SP module) in itself.
Pressured air from the compressor is to be desiccated while it
is going through the module and changed into an ultra-dry air
at the end. Then it will be heated to the adequate temperature,
and lead to the hopper where pellet material is waiting for desiccated.
However, only one pass of ultra-dry air from SP module to the
hopper and then being exhausted can not be effective enough.
One pass provides too short time for the ultra-dry air and the
pellets for contact. As a result, the water content percentage
of the pellets can not be decreased enough and the exhausted air
is still very dry. Consequently the desiccation process itself
is quite ineffective and insufficient.
As the speed of the desiccation is related to the amount of the
dry air, large quantity of dry air is to be flowed on the surface
of the pellets. We have searched for the method how to make the
contact time between the dry air and the pellets inside of the
PICCOLO longer. In other words how to make the circular flow consists
of large quantity of dry air. At last, we have found it.
The dry air from SP module has high pressure energy while the
circular air flow among the pellets has the pressure approximately
equal to that of the normal atmosphere. PICCOLO is making large
quantity of circular air flow by utilizing this pressure difference.
An ejector which can generate amplified large volume
of air flow by involving surrounding air when high speed of air
current is squeezed into a cylindrical nozzle and transforms pressure
energy into velocity energy.
PICCOLO has this kind of ejector (Air current amplifier) inside
of itself.
The compressed air generated by providing energy to the usual
atmosphere using compressors, efficiently use up the enthalpy
of the pressured air.
This is the functionality of the circular air flow mechanism which
is supporting energy saving operation of PICCOLO materialized
by the advantage of the ejectors.
Q4. Why you have decided to
use compressed air?
A: Is compressor a high performance
dehumidifier?
@ Is compressed air is dry?
If you have an
experience to take a look of the compressed air gushing out accompanied
by drained water, you can not believe that the air is dry. However
the drainage is the result of the dehumidification, it is the
extracted water from the air.
The air inhaled into the compressor contains water molecules in
gaseous phase. As it is compressed, water molecules are to be
concentrated and transformed into aqueous phase. Then the liquid
water is to be separated from the atmosphere, and consequently
the air can be dehumidified. As the compressed air at this phase
still in a saturated state (ie. relative humidity : 100%RH), it
is not dry literally. However most of the waters contained in
the inhaled air have been removed.
As PICCOLO is using the pressured air from which the drainage
has been eliminated the relative humidity is to be decreased from
the saturation state into as low as 10% (at 30Ž) around which
the air can be regarded as desiccating media.
The compressed air provided into PICCOLO is to be further eliminated
moisture it contains by utilizing SP module water separation membrane
down to relative humidity lower than 2% (at 30 Ž, normal air pressure)
and is to be used for drying.
Q5. The hollow fiber water-separation membrane : Could
you explain about the SP module?
A: Please take a look on the animation
explaining the functionality of "SP module (water separation membrane)".
Inside of the SP module, the separation membranes made of polymers
are contained as a bunch of thin hollow fibers.
The hollow fiber can transfer only the water molecules (with some
gas) contained in the pressured air passing through inside of
it , by make them penetrate to its membrane and diffuse them to
the outside. This is how to get the dehumidified air relatively
easy by one pass processing.
The SP module is a high performance membrane type dryer which
can generate attainable lowest due point below than -60ŽB
Q6. Tell us the variation
of PICCOLO.
A: The customers can select the most
suitable type and combination from wide product portfolio in regards
of performance, capacity and installation method.
Capacity
Type
Floor type
Molding machine
(Injection molding machine)
Desktop type
Control panel type
5L
SPMH-05
~
›
Separate control panel type
15L
SPMH-15
~
›
Separate control panel type
30L
SPMH-30
›
›
*1 Selectable
50L
SPMH-50
›
›
100L
SPMH-100
›
›
Separate control panel type
: Desk top type PICCOLO
*1 Selectable from separate control panel type and unified
type
Q7. I would like to see the
dehumidification status during the operation.
A: You can not see the change of water
percentage of the pellets, however you can confirm the humidity
of the dry air provided by the SP module to the hopper by two measures.
Humidity indicator (optional) : has blue
color when the air humidity is lower than 20% and turns into pink
when the humidity is higher than 20%.
Dew point hygrometer (optional) : indicates the air dew point
by digital numbers.
Q8. I would like to know dedicated
transport loader
A: Newly introduced loader is designed to transport the
low moistured pellets kept dry. The air flow designing ensures not
to occure air shortage of drying at the time of pellet loading.
Q9. Can PICCOLO be installed
without any hassle?
A: Since PICCOLO is quite small and light, you can install
it without any difficulty. The standalone type of PICCOLO fabricated
on the injection molding machine can be installed only by providing
AC power line and pressured air line which can be done by one touch
process. As you may understand, easy installation brings you the
elimination of troublesome wiring as well as ductwork. Furthermore,
the installation cost and facility cost can be decreased amazingly.
Q10. Which one shall I choose floor type or standalone
type?
A: Please refer to the "sample case". Basically we would like to recommend
standalone type, the one you can put PICCOLO on the injection molding
machine.
Q11. I would like to know some notandum on the installation.
A1: Ensuring the sufficient supply of the
compressed air as well as the pressure itself.
PICCOLO is to be delivered after strict inspection and adjustment
to use specified air flow. No more air consumption is necessary.
The pressure is required to keep 0.5MPa during the operation.
@@@
A2: Counter measures for the drainage
Although PICCOLO is providing the drain separator, large quantity
of drainage introduced with the compressed air will decrease dehumidifying
performance. To deal with this problem, we recommend to use air
dyrer. To install air duct without any drain trouble, we would like
to recommend to consult with us.
A3: Counter
measure for oil.
Oil adhered to the surface of the separation membrane decreases
dehumidification performance. When you use lub compresser, oil
mist filter is required to be installed. Upon your request, we
will deliver our product with the filter.
Q12. Daily maintenance
A1. Filter management
Recommended frequency of cleaning differs depend on the materials
to be dehumidified, however as clogging up of the filter may result
in uncompleted , we would like to recommend to take earlier cleaning.
A2: Drain management
We would like to recommend to use automatic drainage. When the drain
capability is insufficient, we would like to recommend to replace
or to clean the necessary parts.
35 NISHIHIRAGAKI-CHO, KARAHASHI,
MINAMI-KU, KYOTO
601-8468 JAPAN
Phone 81-75-681-2303 mail@dehumid-itswa.com